A rheological signature of frictional interactions in shear thickening suspensions

A rheological signature of frictional interactions in shear thickening suspensions

Abstract

Colloidal shear thickening presents a significant challenge because the macroscopic rheology becomes increasingly controlled by the microscopic details of short ranged particle interactions in the shear thickening regime. Our measurements here of the first normal stress difference over a wide range of particle volume fraction elucidate the relative contributions from hydrodynamic lubrication and frictional contact forces, which have been debated. At moderate volume fractions we find , consistent with hydrodynamic models, however at higher volume fractions and shear stresses these models break down and we instead observe dilation (), indicating frictional contact networks. Remarkably, there is no signature of this transition in the viscosity, instead this change in the sign of occurs while the shear thickening remains continuous. These results suggest a scenario where shear thickening is driven primarily by the formation of frictional contacts, with hydrodynamic forces playing a supporting role at lower concentrations. Motivated by this picture, we introduce a simple model which combines these frictional and hydrodynamic contributions and accurately fits the measured viscosity over a wide range of particle volume fraction and shear stress.

pacs:
83.60.Rs, 83.60.Hc, 83.80.Hj, 47.57.E-

There is mounting evidence from recent experiments Guy et al. (2015); Lin et al. (2015) and simulations Mari et al. (2015) suggesting that contact friction plays a dominant role in colloidal shear thickening, however this assertion is controversial because of contrary evidence. While friction-based models and simulations capture the viscosity increase observed in experiments, other experimental signatures, particularly the stress anisotropy, are at odds with expectations for frictional interactions Gurnon and Wagner (2015).

Shear thickening, where a suspension’s viscosity increases with increasing shear stress (or shear rate ), is important in a wide array of industrial processes and applications, either something to be avoided or a desired, engineered property Barnes (1989); Brown and Jaeger (2014); Mewis and Wagner (2011). Shear thickening is observed in both granular suspensions, where the particle diameter is generally m, and colloidal suspensions, where m. In granular suspensions, the evidence that friction drives shear thickening is well established Fall et al. (2008); Brown and Jaeger (2012); Fernandez et al. (2013); Heussinger (2013); Seto et al. (2013); Xu et al. (2014); Mari et al. (2014); Wyart and Cates (2014); Ness and Sun (2016) but in colloidal suspensions shear thickening is instead commonly attributed to diverging hydrodynamic lubrication forces, which lock particles together in correlated ‘hydroclusters’ Melrose and Ball (1995); Phung et al. (1996); Foss and Brady (2000); Wagner and Brady (2009); Cheng et al. (2011).

A key difference between friction and lubrication forces lies in the stress anisotropy generated by these two types of interactions. This difference is captured by the first normal stress difference , where is the stress tensor for a shear flow in the direction with a gradient along . Simulations based on hydrodynamic interactions show that shear-induced distortions of the suspension microstructure and short ranged lubrication forces drive Phung et al. (1996); Foss and Brady (2000); Bergenholtz et al. (2002); Mewis and Wagner (2011). Including repulsive interactions or elastic particle deformations to these hydrodynamic models does not change the sign of Melrose and Ball (2004a, b); Jamali et al. (2015), and is predicted to become increasingly negative as the particle concentration increases. In contrast, dilatancy () is a well known feature of dense, frictional granular materials Reynolds (1885); Brown and Jaeger (2012), reflecting the anisotropic nature of the force chain network Cates et al. (1998).

While proposed friction-based models for shear thickening do not make explicit predictions for , at sufficiently high volume fractions one expects frictional contact networks to lead to dilation (), as in the granular case. Only a handful of experiments measure in shear thickening colloids, though most report Laun (1994); Lee et al. (2006); Cwalina and Wagner (2014); Gurnon and Wagner (2015), consistent with lubrication forces; the lone exception is a study using roughened particles Lootens et al. (2005). Recent experimental evidence for friction-driven colloidal shear thickening focuses on the viscosity alone, either comparing viscosity profiles to friction-based models Guy et al. (2015) or using shear-reversal techniques to separate contributions from hydrodynamic and contact forces Lin et al. (2015), and thus these experiments do not address this discrepancy in the sign of .

In this Letter we address this disagreement between friction-based models and experiments. Detailing the behavior of both the viscosity and over a wide range of shear stresses and volume fractions in colloidal silica spheres exhibiting continuous shear thickening, we show that negative contributions to from lubrication forces can mask positive frictional contributions at moderate volume fractions, but at sufficiently high volume fractions and stresses, frictional interactions become dominant and transitions from negative to positive. This highlights the need to include both lubrication and friction to fully describe shear thickening at moderate volume fractions, suggesting possible modifications to purely friction-based models for shear thickening.

Figure 1: (Color) Transition to dilation in shear thickening suspensions. (a) Relative viscosity . Dotted lines: fits to Eq. (2) Inset: shear thickening exponent . (b) First normal stress difference . Inset: crossover stress where crosses zero. (c) First normal stress difference coefficient . See the Supplemental Material for the results on an expanded scale sup (). (d) Stress ratio . Error bars reflect the standard deviation from multiple up and down stress sweeps. Stress sweeps are conducted at several fixed temperatures: , 10 , 21 , and 35 . Shaded regions in (a) show the range of from (upper bound) to (lower bound) for , all other quantities are independent of .

Here we work with unmodified m silica spheres (Bang Laboratories, Inc. nis ()) suspended in a glycerol/water mixture (92% glycerol mass fraction). A small amount of salt is added to screen electrostatic interactions ([NaCl] mole/L), so that the Debye screening length  nm is small compared to the particle size. We prepare samples with volume fractions from a concentrated stock suspension with , which we determine from confocal imaging and particle locating in samples that have been index matched and diluted by a known ratio. Our relative uncertainty in due to uncertainty in and particle locating errors is approximately 3%, e.g. 0.02.

Rheology is performed under steady shear using an Anton-Paar MCR302 with a  mm radius cone-plate tool. In this geometry, can be measured from the axial force . In order to access large shear stresses at all volume fractions over limited range of shear rates, we perform stress sweeps at fixed temperatures between C and C to adjust the viscosity of the suspending fluid between  Pa s to  Pa s. For , changing has no impact on either the relative viscosity or , and thus on the onset stress for shear thickening. At higher there is a slight increase in the shear thickening with increasing , though this variation is small compared to the variation between samples at different . At all both and are reversible, with no observable hysteresis in repeated up and down stress sweeps. Similarly, we do not observe time dependence at fixed , indicating that the flow curves in Figure 1 reflect steady-state suspension properties. See the Supplemental Material for additional details sup ().

The relative viscosity [Fig. 1(a)] exhibits features characteristic of typical shear thickening colloidal suspensions Barnes (1989); Mewis and Wagner (2011). At low there is mild shear thinning, followed by a plateau at a value , which we identify as the high-shear Newtonian plateau (see the Supplemental Materials sup ()). As the stress is further increased, the viscosity begins to increase and then plateaus at a higher value . The Newtonian plateau viscosity increases with volume fraction as with [Fig. 2(a)], in good agreement with previous measurements of the high-shear viscosity in hard-sphere colloids Phan et al. (1996); Mewis and Wagner (2011). We can fit the shear thickened plateau viscosity to the same form yielding . Distinct, diverging branches for the Newtonian and shear thickened viscosity plateaus are observed in other systems, though our measured is slightly larger than values reported in previous studiesCwalina and Wagner (2014); Guy et al. (2015). Though both and increase with , the shear thickening onset stress is independent of , again consistent with previous experiments Maranzano and Wagner (2001a, b); Cwalina and Wagner (2014); Guy et al. (2015).

To characterize the steepness of the shear thickening, we fit the viscosity increase to . The onset of discontinuous shear thickening (DST) is defined by , which implies a steady viscosity increases at a fixed shear rate, and corresponds to continuous shear thickening. In our suspensions increases monotonically with up to at , approaching the DST onset.

While the transition to DST occurs at approximately , reveals a transition elaborated below that is not evident in [Fig. 1(b)] . For , for Pa, then drops below zero and becomes increasingly negative as is increased. The decrease in becomes more pronounced as is increased up to . At higher volume fractions, initially decreases below zero as before, but as increases further reverses direction, crosses zero at a shear stress and becomes positive.

Simulations based on lubrication hydrodynamics predict and that should scale linearly with in the high shear limit Morris and Boulay (1999); Foss and Brady (2000), so that the dimensionless first normal stress coefficient approaches a stress-independent constant. Below , where remains negative, we find that is indeed stress-independent above Pa, while below this stress we cannot resolve [Fig. 1(c)]. The average value increases monotonically with . An empirical relation

(1)

initially proposed to capture simulation results Morris and Boulay (1999), was shown to fit experimental results for with and obtained from Cwalina and Wagner (2014). Our results for can be fit using this same expression [Fig. 2(b)], with a nearly identical coefficient .

At higher volume fractions is no longer stress-independent, but instead changes sign as the suspensions become dilatant. As increases, the crossover stress decreases, in contrast to the shear thickening onset stress which remains independent of . Below , we can identify a plateau in over a limited range of . This initial plateau follows Eq. (1) up to , even though eventually drops below zero. At , the stress ratio is approximately constant in the high-stress limit [Fig. 1(d)], consistent with a simple geometric model for force chains Cates et al. (1998).

To characterize the stress ratio in the high-shear limit, we define , taking the average over  Pa. Below , where remains negative, slightly decreases with increasing . Noting that can be rewritten as , we see that the singular term in Eq. (1) can be solely ascribed to the viscosity divergence. Thus, as long the stress ratio remains bounded, fits to Eq. (1) are guaranteed to give the same where diverges, but does not imply that and are necessarily linked. If lubrication forces drive the rise in , should become increasingly negative as . Instead, changes dramatically and becomes positive prior to reaching , revealing a lack of coupling between the viscosity and .

Figure 2: (Color online) Limiting behavior of and . (a) Newtonian viscosity (open circles) and the shear thickened plateau (solid circles). Lines show fits (dashed line) and (solid line). Inset: difference between measured and fitted expressions. (b) . Triangles: values where . Upside-down triangles: plateau values below . Dotted line: fit to Eq. (1). (c) Stress ratio . Uncertainties in are 3% as noted in the text. Uncertainties in , and reflect the standard deviation from averaging over  Pa.
Figure 3: (Color online) Model comparison. (a) at selected , showing fits to Eq. (2) fixing (dotted lines) and letting vary (solid lines). (b) and extracted from fits to Eq. (2). Uncertainties in and reflect the standard uncertainty from these fits.

Positive values of suggest that frictional forces are present and become dominant as . Motivated by this, we fit using a recently proposed friction-based model Wyart and Cates (2014); Guy et al. (2015). The model assumes is controlled by two distinct divergences, one at for frictionless contacts and a second divergence at a friction-dependent , giving the two branches and shown in Fig. 2(a). The full flow curves are given by

(2)

where interpolates between the two maximum volume fractions and represents the fraction of frictional contacts. In this model, contacts become frictional when the compressive force between neighbors exceeds a repulsive stabilizing force . While the precise form of depends on the microstructure and the local contact force distribution, we first adopt a simple ansatz . This form is also used in Guy et al. (2015), which they motivate by assuming an exponential contact force distribution and counting the fraction of local forces above , which sets the threshold stress .

This friction-based model fits our results at high volume fractions, where we find , exceptionally well [Fig. 1(a)]. Here we hold fixed, but leave both and as adjustable parameters. Allowing to vary accounts for scatter in , though the fitted values agree with within uncertainty. At lower volume fractions, where we find , there is no change in the shear thickening onset nor any qualitative change in the viscosity profile , suggesting this same model can be applied. Indeed, Figure 1 shows that even though is strongly negative for , dropping to as low as -700 Pa, this friction-based model still captures the shear thickening.

The model fits begin to overshoot the amount of shear thickening below [Fig. 3(a)]. Though the absolute magnitude of this overshoot is small, this discrepancy can be seen in the limiting viscosities, where the relative difference between measured and fitted values for increases with decreasing [Fig. 2(a)]. We attribute this disagreement to our simple ansatz for , where for , independent of . While we might expect this close to , in dilute suspensions we expect the flow to be dominated by momentary collisions as opposed to enduring contacts. If we instead take with , we can fit over our full range of . We find that the ad hoc parameter for , but below this point monotonically decreases with decreasing [Fig. 3(b)].

To understand the regime where , we posit the formation of enduring frictional contacts requires not only temporary local stresses exceeding , but also a confining force to maintain these contacts.At moderate this many-body confinement could be provided by hydrodynamic lubrication forces, reminiscent of the ‘hydrocluster’ model. In this speculative scenario, shear thickening is driven by the formation of frictional contacts within hydrocluster-like structures, though the fraction of frictional contacts would be limited by the size of these clusters so that . Since frictional contacts are confined within these finite clusters, there are no system spanning force chains and the normal stress difference is dominated by lubrication forces, giving . At some these clusters span the system so that and frictional contact networks percolate throughout the system, driving the transition to .

The scenario proposed here bridges competing friction-driven and lubrication-driven explanations for colloidal shear thickening. At moderate concentrations, hydrodynamic forces distort the microstructure and bring particles together, consistent with previous experiments where hydrocluster-like structures have been observed Cheng et al. (2011) and negative values of directly linked to hydrodynamic stresses Gurnon and Wagner (2015). However, the viscosity increase is ultimately driven by the formation of frictional contacts within these clusters, consistent with recent experimental evidence for friction driven shear thickening Guy et al. (2015); Lin et al. (2015). This scenario differs from proposed mechanisms for the onset of DST in granular suspensions Fall et al. (2008); Brown and Jaeger (2012). Instead of dilation driving shear thickening, both dilation and shear thickening are separate consequences of frictional interactions. Dilation requires system-spanning frictional contacts and hence high volume fractions, while shear thickening can result from non-system-spanning frictional contacts and hence occurs over a wider range of volume fractions.

The transition in the sign of observed here is qualitatively similar to results with roughened silica spheres Lootens et al. (2005), where the onset of dilation at also precedes the transition to DST at . Both transitions occur at lower volume fractions, which we would expect as enhanced roughness should increase the particle friction and decrease ; which may also explain the difference between values in previous experiments Cwalina and Wagner (2014); Guy et al. (2015). Recent simulations which include both lubrication and frictional interactions show a similar transition in the sign of , with at and , but at Mari et al. (2015). Other simulations, which also include lubrication and friction but only explore moderate volume fractions , find that friction weakly increases but overall remains negative Sierou and Brady (2002); Gallier et al. (2014), again consistent with our results. Normal stress differences have the potential to serve as a sensitive diagnostic of particle interactions, particularly the presence of frictional interactions. Our results highlight the need for additional studies to determine the effects of particle size, roughness and other surface properties.

Acknowledgements.
We thank J. Seppala and E. Del Gado for insightful discussions and A. Forster for assistance with supplementary tests. D.L.B. was supported by US National Science Foundation Grant No. DMR-0847490 and Department of Commerce Cooperative Agreement 70NANB15H229. Official contribution of the National Institute of Standards and Technology; not subject to copyright in the United States.

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